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How to pour a ceramic mold by Julie Miller
 
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STEP 1: Make sure the mold is clean and dry.

STEP 2: Close the mold, fastening it shut with rubber bands or mold straps.

STEP 3: Pour the slip into a container that will hold more than enough slip to fill the mold.  A tea pitcher is great. 

STEP 4: Strain your slip through a noodle/vegetable strainer either before pouring or while pouring into the mold.  Stir the slip with a wooden paint stirrer to be sure that it's mixed well.

STEP 5: Pour the slip steadily into the pour hole of the mold. The plaster will absorb moisture from the slip, forming a layer of clay.

STEP 6: Keep filling the mold until the drying clay forms a 3/16-inch wall (about as thick as a nickel). This is a general rule; the thickness will vary depending on the size of the mold. (Smaller pieces are typically thinner.)

STEP 7: When the piece is thick enough, pour the excess slip out of the mold and set the mold upside down over a container (such as a bowl or bucket) for about 10 minutes.

STEP 8: Turn the mold upright and give the clay time to harden ' 15 minutes or so should be sufficient. You want the piece to be able to stand up by itself without folding or bending when it's removed from the mold.

STEP 9: Trim the extra slip from around the pour hole using a lucy tool or mold knife.

STEP 10: Put the mold on its side on a flat surface. Gently lift the top half of the mold straight up. If it feels like it's sticking, it isn't dry enough yet ' let it sit another 15 minutes.

STEP 11: Let the piece sit for another 5 minutes after the top half of the mold is removed.

STEP 12: Turn the piece over in your hand so that the other half of the mold is on top. If the piece still feels soft in your hand, let it dry longer before trying to remove the second part of the mold. If it feels like it can support itself, remove the rest of the mold.

STEP 13: Put the greenware somewhere safe, warm and clean to dry overnight.

Tips & Warnings

  • Brush or blow out your mold before and after you use it.
  • Securing your mold with the mold straps or rubber bands after pouring will prevent warping as the mold dries.
  • Don't ever jiggle a mold half to pull it loose. Let the piece dry longer if it sticks.

....More in depth information with pictures coming soon!

This article was published on Saturday 07 April, 2007.
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